Robotic Welding Solutions

The PRO-System 500 Series is ideal for small parts and high volume production. A "V" front configuration for slightly larger parts is also available.
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Standard Features

Rigid steel common base with fork slots.

Two(2) work stations, system controls, robot controller, and power supply components.

Two(2) safety doors for operator safety and arc-flash protections.

Two(2) safety zones.

6-Axis robot with brakes in all 6 axes.

Welding touch, Torch collision mount.

Accurate robot & tool re-alignment jig.

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Torch cleaning station w/anti-spatter.

PLC control, Fuse blocks, Terminal strips.

Quick set-up and installation of system.

Complete system documentation.

One-year warranty.

Available Options

Headstock / Tailstock positioners – servo or indexing.

LCD operator station, with system diagnostics.

Task lighting (high output fluorescent).

Smoke hood.

Water cooled torch with water flow sensor.

System support kit.

On-site training.

Part programming.

Weld fixture design & build.

Special in-feed / out-feed part flow

* Specifications are for reference only and are subject to change without notice

The PRO-System 1000 Series uses a 180-degree indexing table and is suited for high volume production of small to medium size parts.
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Standard Features

Rigid steel common base with fork slots.

180° reciprocating positioner with a 60° dial.

System controls, robots controller, and power supply component.

Operator Safety Zone.

6-Axis robot with brakes in all 6 axes.

Welding touch, Torch collision mount.

Accurate robot & tool re-alignment jig.

Torch cleaning station w/anti-spatter.

PLC control, Fuse blocks, Terminal strips.

Quick set-up and installation of system.

Complete system documentation.

One-year warranty.

Available Options

46° or 72° Dial Reciprocating Table.

Task lighting (high output fluorescent).

Smoke hood.

Water cooled torch with water flow sensor.

System support kit.

On-site training.

Part programming.

Weld fixture design $ build.

LCD Operator Station.

Build-in System Diagnostics.

* Specifications are for reference only and are subject to change without notice

The PRO-System 1100 Series is designed for high volume production of medium & large size parts.
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Standard Features

Rigid steel common base with fork slots.

180° reciprocating positioner with a 60° dial.

System controls, robots controller, and power supply component.

Two(2) Safety Zone.

6-Axis robot with brakes in all 6 axes.

Welding touch, Torch collision mount.

Accurate robot & tool re-alignment jig.

Torch cleaning station w/anti-spatter.

PLC control, Fuse blocks, Terminal strips.

LCD Operator Station.

Build-in System Diagnostics.

24VDC, 4.8amp Linear Power Supply.

Quick set-up and installation of system.

Complete system documentation.

One-year warranty.

Available Options

Task lighting (high output fluorescent).

Smoke hood.

Water cooled torch with water flow sensor.

System support kit.

On-site training.

Part programming.

Weld fixture design & build.

* Specifications are for reference only and are subject to change without notice

The PRO-System 1200 Series has two servo headstock / tailstock positions, designed for small to medium size parts.
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Standard Features

Rigid steel common base with fork slots.

180° reciprocating positioner with dual Headstock/Tailstock.

System controls, robots controller, and power supply component.

65” between Two(2) Headstock/Tailstock Positioners.

6-Axis robot with brakes in all 6 axes.

Welding touch, Torch collision mount.

Accurate robot & tool re-alignment jig.

Torch cleaning station w/anti-spatter.

PLC control, Fuse blocks, Terminal strips.

LCD Operator Station.

Build-in System Diagnostics.

24VDC, 4.8amp Linear Power Supply.

Quick set-up and installation of system.

Complete system documentation.

One-year warranty.

Available Options

Task lighting (high output fluorescent).

Smoke hood.

Water cooled torch with water flow sensor.

System support kit.

On-site training.

Part programming.

Weld fixture design & build.

* Specifications are for reference only and are subject to change without notice

The PRO-System 2000 Series offers enormous manufacturing flexibility and can handle part loads of up to 4,000 lbs.
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Standard Features

Rigid steel common base with fork slots in main components.

Two(2) 1,000 lb Indexing Headstock/Tailstock posotioners.

System controls, robots controller, and power supply component.

120” between Headstock/Tailstock Positioners.

Up to 72” Turn diameter.

Two(2) Work Stations, Two(2) Operator stations.

6-Axis robot with brakes in all 6 axes.

LCD Operator Interface as Main System Controller.

Welding touch, Torch collision mount.

Accurate robot & tool re-alignment jig.

Torch cleaning station w/anti-spatter.

PLC control, Fuse blocks, Terminal strips.

Build-in System Diagnostics.

24VDC, 4.8amp Linear Power Supply.

Quick set-up and installation of system.

Complete system documentation.

One-year warranty.

Available Options

60”, 72”, 84” & 96” Headstock/Tailstock Distance.

Servo-Controlled Headstock Positioners.

36”, 48”, 56” & 60” Turn Diameters.

2,000 lb, 4,000 lb capacity positioners.

Two(2) Robots.

Robot on Servo Track or 2-Position Track.

Water cooled torch with water flow sensor.

System support kit.

On-site training.

Part programming.

Weld fixture design & build.

* Specifications are for reference only and are subject to change without notice

The PRO-System 3000 Series is designed to handle multiple of similar parts or large part configurations, as a two station,one operator work cell.
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Standard Features

Rigid steel common base with fork slots in main components.

“Ferris Wheel” style center sweep positioner.

System controls, robots controller, and power supply component.

98” between Two(2) 750 lb Servo Headstock/Tailstock Positioners.

40” Turn diameter. Two(2) Safety Zone.

One(1) LCD Operator Station.

6-Axis robot with brakes in all 6 axes.

Welding touch, Torch collision mount.

Accurate robot & tool re-alignment jig.

Torch cleaning station w/anti-spatter.

PLC control, Fuse blocks, Terminal strips.

Build-in System Diagnostics.

24VDC, 4.8amp Linear Power Supply.

Quick set-up and installation of system.

Complete system documentation.

One-year warranty.

Available Options

108” & 120” Headstock/Tailstock Distance.

Servo-Controlled Headstock Positioners.

50” Turn Diameters.

1,500 lb capacity.

Two(2) Robots.

Water cooled torch with water flow sensor.

System support kit.

On-site training.

Part programming.

Weld fixture design & build.

* Specifications are for reference only and are subject to change without notice

Standard PROSYSTEM® industrial robot welding systems can be programmed for a precision robotic welding process including Steel MIG welding; Stainless Steel MIG welding; Copper MIG welding; Aluminum MIG welding, spot welding and much more.

Standard PROSYSTEM welding robot work cells are synonymous with quality, performance and power. Every MIG welding, TIG welding, Spot welding and Material Handling robot system comes packaged with standard features. We start with a rigid, structural steel base to maintain perfect alignment of the robot and fixture. Daily production is made easy with a variety of operator interfaces to suit your needs. System safety features reflect good manufacturing practices with our primary emphasis being on plant, equipment and personnel safety. Robotic equipment made by the leading manufactures is integrated into each system to assure you the best arc-on time possible.

Our credentials go far beyond robot systems integration. Our engineering support, in-house tooling, professional training, installation support and service after the sale are features that make the PROSYSTEM product line an industry leader.